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WATLOW
Optimizing Your Process System
with the Series 988 Controller
AN APPLICATION GUIDE
FOR
THE WATLOW
SERIES 988 FAMILY
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Strany 1 - SERIES 988 FAMILY

WATLOWOptimizing Your Process Systemwith the Series 988 ControllerAN APPLICATION GUIDEFOR THE WATLOWSERIES 988 FAMILY

Strany 3 - Disclaimer of Warranty

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.1Chapter TwoControl Strategies 2.2Questions and Answers 2

Strany 4 - Table of Contents

Optimizing Your Process System with the WATLOW Series 9882.2Basic Control Strategies and TermsProcess ControlProcess controls are of two basic types:

Strany 5 - Index 8.1

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.3a droop condition before it exists. An integra-tion func

Strany 6 - Chapter One

Optimizing Your Process System with the WATLOW Series 9882.4Basic Control Strategies and Termsdown to a state of equilibrium before makinganother chan

Strany 7

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.5System DiagramNo matter what your application, you musts

Strany 8

Optimizing Your Process System with the WATLOW Series 9882.6Basic Control Strategies and Terms• What is frequent? In order to tightly control aprocess

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Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.7condensing atmosphere, because the ventedcase is suscept

Strany 10

Optimizing Your Process System with the WATLOW Series 9882.8Basic Control Strategies and TermsGlossaryannunciator — a device that uses pilot lamps toi

Strany 11 - Chapter Two

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.9form C — single-pole, double-throw relay thatutilizes th

Strany 12 - Control Strategies

Watlow Mission StatementTo Become the Preferred Source ofIndustrial Heaters, Sensors andControls by Totally Satisfying OurCustomers with Superior Prod

Strany 13 - Temperature

Optimizing Your Process System with the WATLOW Series 9882.10Basic Control Strategies and Termsreference junction — synonymous with coldjunction. Also

Strany 14

General Software Features3.1Optimizing Your Process System with the WATLOW Series 988Chapter ThreeAuto-tune 3.2Burst fire 3.3Communications 3.4Dead ba

Strany 15 - Questions and Answers

Optimizing Your Process System with the WATLOW Series 988General Software Features3.2Overview:The auto-tune feature allows the controller tomanipulate

Strany 16

General Software Features3.3Optimizing Your Process System with the WATLOW Series 988Burst FireOverviewVariable, time-base burst firing from the 988pr

Strany 17

Optimizing Your Process System with the WATLOW Series 988General Software Features3.4CommunicationsOverviewThe serial communications feature allows th

Strany 18 - Glossary

General Software Features3.5Optimizing Your Process System with the WATLOW Series 988Dead bandOverviewThe dead band prompts, and ,located in the PID

Strany 19

Optimizing Your Process System with the WATLOW Series 988General Software Features3.6Digital EventOverviewThe digital event input options on the Serie

Strany 20

General Software Features3.7Optimizing Your Process System with the WATLOW Series 988Sample ApplicationThe Series 988 controls the lower platen of a c

Strany 21 - Chapter Three

Optimizing Your Process System with the WATLOW Series 988General Software Features3.8Input FilterOverviewIn certain applications the process beingmeas

Strany 22 - Auto-tune

General Software Features3.9Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Inpu

Strany 23 - Burst Fire

IntroductionWelcome to the Watlow Series 988 application guide: Optimizing Your ProcessSystem with the WATLOW Series 988. This application guide descr

Strany 24 - Communications

Optimizing Your Process System with the WATLOW Series 988General Software Features3.10Ramp To Set PointOverviewRamp to set point enables the 988 to ra

Strany 25 - Dead band

General Software Features3.11Optimizing Your Process System with the WATLOW Series 988OverviewThe remote set point feature allows the 988 touse a ther

Strany 26 - Digital Event

Optimizing Your Process System with the WATLOW Series 988General Software Features3.12Overview:The retransmit output can be used to transmitan analog

Strany 27 - Heater Current

General Software Features3.13Optimizing Your Process System with the WATLOW Series 988Slidewire FeedbackOverviewThe 988 can control the position of a

Strany 28 - SERIES 988

Enhanced Software Features4.1Optimizing Your Process System with the WATLOW Series 988Enhanced Software FeaturesChapter FourCascade 4.2Differential 4.

Strany 29

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.2CascadeOverviewCascade control can handle a difficult processwit

Strany 30 - °/min. ramping

Enhanced Software Features4.3Optimizing Your Process System with the WATLOW Series 988In a system controlling a heater this would bethe maximum and mi

Strany 31

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.4DifferentialOverviewDifferential control allows the Series 988 t

Strany 32 - Retransmit

Enhanced Software Features4.5Optimizing Your Process System with the WATLOW Series 988Dual PID setsOverview:Standard software units have a single set

Strany 33 - Slidewire Feedback

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.6TLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Duple

Strany 34 - Chapter Four

Table of ContentsOptimizing Your Process System with the WATLOW Series 988Table of ContentsWatlow MissionIntroductionChapter 1 Test Drives 1.1Controll

Strany 35 - Enhanced Software Features

Enhanced Software Features4.7Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Rat

Strany 36

Standard Features5.1Optimizing Your Process System with the WATLOW Series 988Standard FeaturesHow to use this chapter:This chapter describes features

Strany 37 - Differential

Optimizing Your Process System with the WATLOW Series 988Standard Features5.2AlarmsOverviewOutputs 2, 3 and 4 can be configured asalarms. To configure

Strany 38 - Dual PID sets

Standard Features5.3Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988temperatures

Strany 39

Optimizing Your Process System with the WATLOW Series 988Standard Features5.4TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYSERIES 988MODEAUTOMANAuto/ManualO

Strany 40

Standard Features5.5Optimizing Your Process System with the WATLOW Series 988DiagnosticsOverview:The Series 988 Diagnostics menu allows you toread the

Strany 41 - Chapter Five

Optimizing Your Process System with the WATLOW Series 988Standard Features5.6Input ErrorsOverviewWhen the 988 receives input information itcannot inte

Strany 42 - Standard Features

Standard Features5.7Optimizing Your Process System with the WATLOW Series 988Overview:An array of hardware and software lockoutfeatures gives you trem

Strany 43

Optimizing Your Process System with the WATLOW Series 988Standard Features5.8TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988TLTLWWAPROCE

Strany 44

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.1Chapter SixSpecificationsInput Table 6.2Output Table 6.3Dimensions 6.4Displ

Strany 45 - Diagnostics

Table of ContentsOptimizing Your Process System with the WATLOW Series 988Chapter 5 Standard Features 5.1Alarms 5.2Auto/Manual 5.4Diagnostics 5.5Input

Strany 46 - Input Errors

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.2988 FAMILY INPUT TYPES Input 1 Input 2 Input 30-none1-basic signal condition

Strany 47

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.3988-FAMILY OUTPUT TYPES Output 1 Output 2 Output 3 Output 4noneAsolid-state

Strany 48 - Transmitter Power Supply

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.4Dimensions4.03"(102mm)2.18"(55 mm)TLWWAPROCESSL1 L2 L3 L4DEV% OUTM

Strany 49 - Chapter Six

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.5TLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYSERIES 988MODEAUTOMANDisplays and Key

Strany 50 - Input Table

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.6Controllers from the Series 988 family require sixsteps to set up — from sys

Strany 51 - Output Table

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.7User's ManualThe Series 988/989 User’s Manual provides theinformation

Strany 52 - Dimensions

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.8Product Specifications* Electromechanical relays are not recommended for PID

Strany 53 - Displays and Keys Chart

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.9WarrantyThe Watlow Series 988 family of controllers iswarranted to be free

Strany 54 - Setup Requirements

7.1Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationChapter SevenHow to Choose the Right 98

Strany 55 - User's Manual

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.2Step 1: OverviewA. Describe the process

Strany 56 - Product Specifications

Optimizing Your Process System with the WATLOW Series 988Test Drives1.1Test DrivesControlling an Extruder 1.2Drying Grain 1.4Melting Aluminum 1.6Mixin

Strany 57 - Warranty

7.3Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationInputs1230-none1-basic signal condition

Strany 58 - Chapter Seven

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.4Outputs1234A-nonesolid-state relayB-0.5

Strany 59 - Step 1: Overview

7.5Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationA. Determine what software features you

Strany 60 - Step 2: Input

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.6 calibration 5.3 diagnostics 5.4 factor

Strany 61 - Step 3: Output

7.7Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application vertical horizontal100-240

Strany 62 - Step 4: Software

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.8A. Review the last six steps looking fo

Strany 63 - Step 5: Standard Features

7.9Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationNotes Page

Strany 64 - Step 6: Hardware

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.10date: # of pages:to: from:comp/dept: c

Strany 65 - Step 7: Review and Optimize

7.11Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationSeries 988/989 Model Number Informatio

Strany 66 - Notes Page

Optimizing Your Process System with the WATLOW Series 988Index8.1IndexAA/D overflow error 5.6A/D underflow error 5.6accuracy 6.8actuator interfaces

Strany 68 - 98 _ _ - _ _ _ _ - _ _ _ _

Optimizing Your Process System with the WATLOW Series 988Index8.2fixed power output 5.6flow transmitter 1.8, 3.9form A relay 2.8, 5.2, 6.3form A/B

Strany 69

Optimizing Your Process System with the WATLOW Series 988Index8.3process 2 5.2process 2 prompt 3.7process alarms 2.6, 3.7, 5.2process input 6.2pro

Strany 70 - ON/OFF control 2.2, 2.9

Optimizing Your Process System with the WATLOW Series 988Index8.4Prompst, parameters andmenus RS-232 5.5 EIA-485/422 5.5A alarm 2 high 3.10, 5.2 alarm

Strany 71

Optimizing Your Process System with the WATLOW Series 988Index8.5 display test 5.5E error 1-1 5.6 error 1-2 5.6 error 1-3 5.6 error 1-4 5.6 error 2-1

Strany 72

Watlow maintains a worldwide network of stocking distributors.Designer and Manufacturer ofWatlow St. Louis • 12 001 Lackland Road • St. Louis, MO 6

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